Summer Greetings
Dear customers, business partners and the Fortaco team,
The first half of 2021 has been an extraordinary busy time period. Our order intake is record high, and we can still see +50% growth in order intake, which will contribute to record high turnover in 2021. We are planning our activities around Fortaco Go Green by scrutinizing in-house sustainability strategy and related actions. We are listening to customers and the market, in regard to e-mobility, and fossil free steel of the future. We are digitalizing our operations to make them more simple and more efficient.
We still experience the Corona pandemic around us. Fortaco has managed the situation fairly good, our teams at factories have managed to secure operations with limited impacts. I appreciate the open and constructive dialogue with customers.
Endless commitment to safety
I am very pleased to see our employeeâs endless commitment on safety. As we know, initially safety is to secure right equipment, however, the most important is the individual behavior and endless commitment: stop - think â act, on a continuous basis. We have moved from having several incidents per month to having several months without incident. This proves it is indeed possible to run with zero incidents in Fortaco Group. We have launched a Safety Handbook to present our safety strategy, as a reminder to all of us. The devil is in the details, we all know, an injury can happen in any minute - let us stay safe.
Master of Flexibility â critical success factor
Master of Flexibility (MoF) is a key strategic cornerstone for our success. We expect MoF to be a critical success factor for Fortaco for many years to come, because the possibilities for improvement are endless, and our customersâ requirements continuously change. Together with customers, we have reduced lead-time from several weeks to several days. We have also launched a Master of Flexibility Handbook, and our plan is to run an intensive in-house training in the second half of 2021.
Business Site Gruza in Serbia
Fortaco acquired a new Business Site in Serbia, which has been integrated with respect, simplicity and speed. New Business Site provides Fortaco and itsâ customers with new capacity within steel fabrication and assembly business. As our key capabilities, we are currently manufacturing high-tech large winches. Our focus is to identify customers within Fortacoâs large customer portfolio, and generate additional business in a coming time period.
Have a great summer season
It is time for holidays. The first half has been hectic and excited, and the outlook for the second half is showing even more growth for many products and customers.
I would like to thank all of you for the strong commitment â together we will âMake Tomorrow Safer and Betterâ. Enjoy the summer with your nearest and friends. Stay safe, we will have a strong market ahead of us and orders going forward.
With best personal regards,
Lars Hellberg
President & CEO
Safety record at Fortaco - Business Site Sastamala achieved 1000 days
A new safety record has been achieved at Business Site Sastamala, 1000 days without a lost time injury. The last accident, with the lost time from work, happened in October 2018. Since then, a lot of things has been changed.
Several improvements and development ideas have been executed to achieve 1000 days without injuries. One important change has been to start using a safety observation tool. All workers have a possibility to report unsafe condition. The safety tool alone, does not impact on safety culture, but it has been enabling discussions around safety, and turned attention to small details, which can be done in a safer way. By this, the already existing commitment towards safety has been further improved and become even stronger on each level of organization.
Also, another impressive safety record has been achieved in Sastamala beginning of June, the Load & Hauling Assembly Department has been working for more than 3000 days without any lost time injury.
Great and impressive â congratulations to the team!
One thing in the world is certain â the summer season is here!
The last 18 months have represented lots of unpredictable happenings, both in the world and in business. The Covid-19 pandemic, as we all know, has been and still is a black swan, which came as an unwanted surprise and changed the world and the way we all live, interact, and do business.
Fortaco and our industry, amongst many others, was negatively impacted in 2020. With fast actions in the spring 2020 and onwards, the Fortaco team made a quick recovery securing the safety of our employees and deliveries in the difficult environment with a successful outcome. For more insights concerning year 2020, check out our Annual Report, which can be ordered from our web-page www.fortacogroup.com.
From decline to a clear growth trajectory
Subsequently in 2021, and despite the Covid-19 pandemic still present, the overall business outlook has changed, perhaps a bit surprisingly, from decline to a clear growth trajectory, which is further strengthened by ramping up additional business awards granted to us by our valued customers. Depending on the industry, the current level of demand is everything from high to low, and the constrained supply market, availability of people, and Covid-19 restrictions are adding a special flavor to the situation.
The ability to cope with uncertainties is one of the factors differentiating high quality companies from the rest. Our approach is âMaster of Flexibilityâ, the Fortaco way of coping with volatility, enabling us and our stakeholders to be successful in different market environments. It entails an extensive focus on safety, delivery, and quality, added by a high level of flexibility, to address the changing needs. And all this in a collaborative spirit with our customers and supply chain.
We have set our bar higher
As a proof of our concept, our year to date delivery accuracy is >95% (note, measured strictly according to the first promise!) and lost time injury frequency is 2.0. Both already represent a solid performance, but we have set our bar higher. We aim for nothing less than 100% delivery accuracy. In terms of safety, our professional approach can be found from our fresh Safety Handbook. Our motto is clear: Go for Zero.
Green and sustainable future
During H1/2021 we have also been working with defining our approach on sustainability. We have several on-going initiatives addressing the global need to find new solutions, contributing positively to the greener and more sustainable future. We believe we have a good position to address the need to decarbonize the industry together with our customers. More info to come later on.
Second half of 2021 pointing towards more growth
As said, the marketplace is currently busy, and the demand outlook for H2/2021 is pointing towards more growth. Our May 2021 year to date financial performance shows further improvement towards our long-term target of delivering 7% EBITA over the cycles. At the same time, several factors, such as supply chain bottlenecks, increasing raw material costs, and people availability are causing issues to all companies in the industry. We need to continue addressing these issues as professionals, and we feel we are on the right track to secure the needed operational and financial performance in 2021.
I would like to thank our customers, suppliers, and the Fortaco-team of professionals. Have a great summer season â stay safe!
Kimmo Raunio
Senior Vice President & CFO
Two Journeys of GruĆŸa
Aleksandar Djordjevic went from mergers and acquisitions to manufacturing. His factory went from making cannons to winches.
On March 19, 2021, Fortaco GruĆŸa in Serbia was born from the acquisition of Rapp Zastava by the Fortaco Group.
What is now Fortaco GruĆŸa may trace its history to October 1853, when Zastava Arms cast its first cannons and howitzers. Zastava would become a large holding company, its subsidiaries making military and hunting arms, as well as automobiles.
Zastava Machines would be created to provide parts and services to the auto-manufacturing subsidiary, and would be privatized in 2006 by Norwegian investors, who would convert the factory to produce deck equipment and winches for the marine industry.
A knack for the business
Aleksandar Djordjevic, Fortaco GruĆŸaâs business site manager, entered the picture in the early 2000s, as Serbian companies were being privatized. Serbiaâs privatization history began in 1990, but lack of legislation and other factors caused a decade-long delay before the process began in earnest.
Djordjevic represented Serbiaâs privatization agency, overseeing the sale of companies, helping them restructure. âI noticed that I was providing advice to management teams that had been in place for 30 years,â he says. âI had no factory floor experience, but I had a knack for pinpointing important issues in their businesses. I thought I could be good at it.â
An opportunity arose for Djordjevic to move to China as the general manager of a Serbian-Chinese venture to galvanize steel. Eventually, the partnership dissolved and he found himself back in Serbia, this time running the M&A department at Société Générale. But he still longed for the factory.
Rapp Zastava
Zastava Machines was now Rapp Zastava, having been acquired by the Norwegian investors, Rapp Marine Group. The company needed help preparing a business plan to get grants from the state, and Djordjevic played that role. When the general manager of Rapp Zastava retired, the COO in Norway suggested Djordjevic for the job. âI had the skills which were needed at the time, like change management and financial analysis.â He took the job. Five years later Rapp Marine Group became part of Cargotec, whose policy was not to operate far-flung offices. Rapp Zastava was carved out of Rapp Marine Group and then sold to Fortaco in March 2021 by the Norwegian owners.
Expanding the footprint
What does Fortaco see in GruĆŸa? Lars Hellberg, Fortaco Group's President and CEO, has remarked that the factory is aligned with Fortaco's strategy to be the leading partner to the off-highway and marine equipment industries. The acquisition, he's noted, âprovides customers with increased value in steel fabrication and assemblies."
From the factory floor in GruĆŸa, Djordjevic sees it as a great way for Fortaco to expand. âCargotec is a large client of Fortaco. In my opinion, this acquisition allows Fortaco to expand its presence in a new market niche with known clients. By manufacturing winches, Fortaco now expands its footprint.â
Itâs an acquisition that makes sense, even though GruĆŸaâs business does differ in some key respects.
Fortaco GruĆŸa operates a 10,000-square-meter modern factory and employs 150 employees, but it relies less on automation than other Fortaco plants. âThere's really no such thing as a standardized winch,â says Djordjevic. âWe do single pieces or small series manufacturing, where CNC equipment and automation are used less. It's a business where manual work still replaces modern equipment. And thatâs also our competitive advantage."
Another difference is temperament. How do hot-blooded Serbians work with cool northern Europeans? "Countries like ours on the hot seas are accustomed to emotions and raised voices," laughs Djordjevic. "You can imagine how the Norwegians saw us â the loud bunch. And we saw them as too cold." But the two parties quickly learned to work together. "Bad news or criticism isn't meant to be taken personally. Because everyone wants the exact same thing: to have a positive impact."
Deep Roots In a Heavy Business
Fortacoâs Narva business site has a long history with various products and ownerships. It was established in 1947 and 2013 acquired by Fortaco Group. Business Site Narva is the biggest unit in Fortaco Group, manufacturing high quality steel fabrications for the off-highway equipment industry. Some of the employees have worked for the company a respectable time period, one of them being Nikolai Golubev, Welding Supervisor.
Mr. Golubev has worked at the factory for 47 years. Those decades are full of changes, growth, new products, machines, and also various scientific developments. He started as a mechanic at the mechanical assembly in a vacuum laboratory, at the time, when the plant was an industrial site for the various scientific developments of leading research institutes in the country (former USSR).
âIt was an interesting time. We didnât only work, but also studied, played sports and actively participated in the public life.â For several years Mr. Golubev was a member of the trade union committee, and the chairman of the workshop committee in the technical control department.
Years at the factory have not always been easy going â Mr. Golubev has definitely gone through both good and bad with the company. The huge reduction in the 90â was dark time, also for those people who were able to keep their jobs. âIt was necessary to survive, and so we did - still, it is hard for me to remember that timeâ.
Values In Action
Our values define the way we work and solve problems at work and in personal life. Mr. Golubev knows well his values, and those are probably the ones, which have helped him and the team to manage harder times, and also grow during smoother sailing periods.
âWhat I truly appreciate in people are responsibility, integrity and the ability to quickly make right decisions, leading to the goal.â Those are the qualities, he aims to put into effect also at work. And this is probably why, he is leading the bottleneck areas these days. The team is ambitious. âWhen facing a challenge, people usually try to find solutions before heading off from work.â
Working in a leading position has provided him great tools to handle stressful situations at work, but also has taught him to pay great attention to find ways to release stress outside of work. Mental health is a forever important topic and cannot be underlined too much, especially during these days. Mr. Golubev has created a perfect recipe to take care of himself, he is relaxing at countryside with his wife, grow exotic vegetables, go fishing and hunt some mushrooms.
Merging For Future
Mr. Golubev is very optimistic about the process, which is laying ahead of everyone. The factory extension was built last year, and the team is excited about the new possibilities the extension will offer in the future. âI believe that the merge of veteran experience, enthusiasm and knowledge of modern technology among young workers, combined with a thoughtful strategic leadership, are the key to success for the further development of our factory and its prosperity. I am absolutely confident about this!â
Emotional Intelligence and the Bottom Line
I think highly of myself. I feel I have something to contribute. I am aware of the impact of my mood on others. I make rash decision when I am emotional. I perform well under pressure.
The way you react to statements like these shows a lot more than how you feel about yourself. The answers actually impact your companyâs bottom line.
âCovid opened our eyesâ
âWeâve often talked about targets,â says Agnieszka Koziara, Fortacoâs Senior Vice President for People and HR. âBut Covid opened our eyes about the fact that we need to be aware of whatâs going on with our people. Howâs the home situation? Howâs the family?â
Koziara wasnât thinking about the companyâs bottom line. She was more concerned with the mental health of her colleagues. When she discussed the behavior she was witnessing with Lars Hellberg, Fortacoâs President and CEO. Hellberg suggested she get in touch with Dr. Margareta Sjölund, Founder and Chief Psychologist at EQ Europe, one of the pioneers in emotional intelligence.
More than hugging
Everyone is familiar with IQ â the intelligence quotient. In 1995, a bestselling book by psychologist Daniel Goleman popularized the idea of the EQ, or emotional quotient. âResearch makes clear that EQ is not just about hugging people,â says Dr. Sjölund. âItâs directly related to performance. If youâre a leader who works on relationships, then your people feel appreciated, listened to, and respected. Through that you can motivate people to do their very best.â
Sjölund is quick to point out that the World Economic Forum lists EQ among the top skills employers are looking for. âHow you relate to others is so basic to being human. Feelings drive behaviors. Behaviors affect your success.â
Not everyone, however, is good with feelings. But the good news is that EQ is not like IQ: EQ skills can be learned. EQ can be developed and improved.
Getting emotional
Fortaco decided to examine the emotional skills of its managers, and brought in a team from Sjölundâs company to help.
Fortacoâs top 25 managers were tested using the EQ-i2.0 inventory which measures emotional intelligence. The test measures 15 social/emotional competencies, including stress management, self-awareness, confidence, self-expression, and assertiveness. How'd the managers do, talking about themselves to strangers on a video call? âWe were touched that people were so open,â says Birgitta Söderström, EQ Europeâs Senior Consultant and Master Trainer. âPeople shared in a courageous and vulnerable way.â
EQ-i2.0 scores subjects from 60 to 130, with scores below 90 and above 110 considered low and high, respectively. âMost important is the balance between the competencies,â says Söderström. âWe look for gaps. If Iâm high on empathy but low on assertiveness, what happens if I work to make this more balanced? How can it make me more effective?â
When youâre low on empathy
Scores were kept strictly confidential and not shared with management. âYouâre the owner of your own results,â says Söderström. âYou decide what to do with them.â
Generally speaking, Fortaco employees scored well in stress response, self-responsibility and self-awareness, with lower scores in in collaboration and empathy. âBut this is completely natural,â says Agnieszka Koziara, âbecause people arenât seeing each other anymore. Turn off the camera and weâre even farther from each other. Camaraderie, the team, the âweâ â these were weak.â
Whatâs the solution to improve weak areas in the time of Corona? âMore camera is one,â says Koziara. âSeeing each otherâs faces is important. Because of connection speed issues, we used to have meetings without the camera, but now we always turn it on.â
"We've got to consciously focus on having time together, since it doesnât happen by the coffee machine anymore," she says. "We've got to create a virtual coffee machine.â
Profit and performance
Creating a virtual coffee machine to boost EQ scores has implications that go well beyond the world of psychology. The results achieved by Fortune 500 companies speak for themselves.
At PepsiCo, for example, executives with high EQ competencies generated 10 percent more productivity with 87 percent less turnover. In computer programming, research shows that the top 10 percent of EQ performers beat average performers in producing effective programs by 320 percent. Superstars, those in the top one percent, produced twelve times better than average
In manufacturing, research has shown that when supervisors are trained in emotional competencies like listening and helping employees resolve problems on their own, key performance indicators improve. In one company, lost-time accidents were reduced 50 percent, formal grievances were reduced from an average of 15 per year to three, and the plant exceeded its productivity goal.
Fortaco results
What should Fortaco expect? âWhat Fortaco is attempting to do is improve their culture,â says Sjölund. âWeâre starting with the leaders, and weâre looking for it to trickle down, creating a successful organization with happy customers. How do you get happy customers? Through efficient and happy employees. This is only part of what you get with EQ-savvy leaders.â
Improving the bottom line was never one of Agnieszka Koziaraâs goals when she began the current EQ project. If that happens, it will be an added bonus. For the moment, sheâs putting into play whatâs been learned and looking beyond Corona. âWeâve had some deep conversations. Weâve learned we can do more via video than we previously thought. And once Covid is over there will again be meetings. Weâll hug and drink wine. People are a lot like plants in the desert. We can learn to grow if we want.â
***
Want to learn more? Read Emotional Intelligence: Why It Can Matter More Than IQ by Daniel Goleman (Bantam Books, 1995). And forthcoming in autumn 2021 is EQ in Action by Dr. Margareta Sjölund (Black Card Publishing).
Enjoy the Holidays
Fortaco Team is wishing everyone relaxing and peaceful Easter holidays.
We hope your days will be filled with great spring spirit, and something you dearly value.
Fortaco strengthens itsâ offering in marine industry
Rapp Zastava has long traditions and it represents an established brand in the field of production and maintenance of machines and equipment within the engineering industry. Zastava brand was established as part of a foundry specialized in the military equipment. In 2006 Norwegian Rapp Marine Group become the new owner and later transferred the production facility into the new location in Gruza in 2014.
The republic of Serbia has a favorable location. It is positioned at the intersection of two major European corridors in South-East Europe and connects with Austria, Hungary, Slovenia, Croatia, Bulgaria, and Greece.
Major customers are well known and respected brands in the energy and marine industry. The company has a good asset base and a well invested machine park and testing facility. The region has a long industrial history and good access to skilled and well-educated workforce.
We are excited about the new possibilities, which we can offer to our customer in the future.
Fortaco expands footprint in Serbia
Fortaco Group has acquired Rapp Zastava, a Serbian company providing winches and other solutions to the marine industry. Rapp Zastava employs 150 people. A modern factory, located in Gruza, has been built in 2014 with 10.000 m2 of production space.
By this acquisition Fortaco is expanding geographical presence and offering in the marine business. This provides Fortaco and itsâ customers with new capacity within steel fabrication and assembly business, also in the off-highway segment.
We would like to wish the Gruza team warmly welcome to the Fortaco family.
What You Can Learn from Gelato
Enrico Scalzi, Fortaco Sales Manager in HolĂÄ, Slovakia, sees gelato as a metaphor for flexibility and professionalism.
Gelato, the frozen dessert of Italian origin, is generally made with a base of a few percent milk and sugar, its density setting it apart from other ice creams. But despite gelatoâs basic characteristics, it is different wherever you go in the world.
âGelato is sold everywhere, from Italy to Germany to Indonesia, Kazakhstan, Colombia,â says Enrico Scalzi, Sales Manager at Fortaco in HolĂÄ, Slovakia. âEuropean gelato is different from Russian gelato or Japanese gelato. There are different grades of sweetness. Whatâs good for one country, isnât necessarily good for another. Even among single countries gelato can change from north to south.â
Scalzi spent four years traveling the world as a gelato machine salesman. If gelato taught him anything, itâs that you have to listen to the customer and craft a solution to their particular taste.
The highest professional level
Work isnât so different at Fortaco in HolĂÄ, Slovakia, where the company produces vehicle cabins for the mining, forestry, and container handling industries. HolĂÄâs production is oriented toward flexibility, the ability to make what each client wants and produce large-scale production runs. âWe can change frames, add doors, whatever the customer requires,â says Scalzi, who says a good example is the NCEA Cabin developed for the customer Hyster-Yale. Fortaco HolĂÄ was involved in all project stages, from the initial sketch and design phase to the current series production. The new cabin was presented at the beginning of 2020, receiving very good feedback from end users on the market.
âWhat Iâve learned is that every situation is part of a continual learning process,â says Scalzi. âOur customers, suppliers, and partners are true professionals who can teach us. Our customers have been in the business thirty years. You canât approach the business thinking youâll teach customers something. Instead, you have to support them in what they want to do, and help them make things even better. Our objective is to deliver at the highest professional level.â
Scalziâs target is for the HolĂÄ facility to broaden its sector scope to serve customers in agriculture and construction. Geographically, he sees opportunities in Italy, Germany and France. âWe have cross-sector experience. Weâve developed from scratch a variety of cabins working closely with our customers. Weâve got a highly trained labor force in welding and assembly, plus skilled engineers. And the Fortaco Group behind us gives us the stability to take projects without the risk that theyâre too small or too big.â
Straddling two cultures
Scalzi studied economics at university, with a focus on planned economies transitioning to market economies. His course of study seems to reflect his personal history. The son of an Italian father and Slovak mother, he was raised in Italy, but spent summers with his motherâs family in the 1980s in then Czechoslovakia. Raised straddling the two cultures, he eventually entered graduate school to study diplomacy. âI learned conflict resolution and studied the differences in cultures,â he says, âall the things you need in business.â
Before he found his way to Fortaco, the cultural-straddling diplomat gained experience selling gelato machines. âIt was a product that made people smile,â he says. âWhen it was minus 18 degrees outside in Kazakhstan I saw people in malls consuming gelato, which is served at minus 12. We used to joke that gelato is served hot in Kazakhstan.â









